PLASTICON COMPOSITES - LEADING THE WAY IN COMPOSITE PRODUCTS
Welcome to Plasticon Composites, your premier destination for high-quality GRP and dual-laminate solutions. From vessels and apparatus, pipelines and equipment for exhaust gas systems to linings made of advanced fluoropolymer materials, we deliver excellence across a spectrum of industries.
With a strong presence across Poland, Germany, the Netherlands, Belgium, and Austria, Plasticon Composites boasts over 50 years of industry experience. Our reputation as esteemed manufacturers is built on products renowned for their superior corrosion and chemical resistance. Over the years, we've completed thousands of projects for leading industrial players, spanning from chemicals to energy.
FROM CONCEPT TO PRODUCT
At Plasticon Composites, we're powered by a team of skilled engineers, designers, and technologists with a wealth of expertise. Their dedication to innovation and technical prowess ensures tailored composite solutions that meet the specific needs of each application, adhering to stringent quality standards at every step.
Our production facilities specialize in crafting custom components, from small elements to huge vessels, employing wide spectrum of technologies like winding, spraying, bottoms termoforming, hand-laminating, pressing and the list goes on. This meticulous approach guarantees precision and durability in every product we manufacture.
We understand the critical role of welding in ensuring the integrity of our products. That's why our certified welders, equipped with industry-leading credentials, employ techniques tailored to materials and design specifications, ensuring robust connections and impeccable quality.
END-TO-END SUPPORT
Beyond manufacturing, Plasticon Composites offers comprehensive installation and maintenance services worldwide through our network of service centers and partners. Plasticon Composites products, services, and personnel have been certified by leading European accreditation bodies such as TÜV SÜD, TÜV Rheinland, DIBT, DNV, UDT, and KIWA. We prioritize employee training and continuous skills enhancement to uphold the highest standards of service and safety.
Whether it's a standard project or a complex, bespoke endeavor, Plasticon Composites is your trusted partner for composite solutions. We're dedicated to delivering the best and safest solutions, catering to customers who demand nothing short of exceptional quality and service. We e pave the way for a future powered by resilient, lightweight, and sustainable composite technology.
We would like to inform everyone who is still searching for our company under the name Metalchem-Andren, that we have undergone a name change and our company is part of the international Plasticon Composites group. Although the name has changed, we want to assure you that our mission, values, and commitment to delivering innovative solutions in the field of plastics remain unchanged.
In case of the need to replace UDT supervisory tanks, please contact Damian Meler at +48 602 689 904
We will be pleased to provide all necessary information and support.
DIVERSE RANGE OF PRODUCTS
We manufacture composite products from glass reinforced plastic (GRP, FRP) and dual-laminate (GRP with a chemical-resistant layer of thermoplastic material: PE, PP, PVC, ECTFE, PVDF, PFA, FEP, MFA).
In our offer, you will find:
Vessels and Apparatus: Constructed from GRP or dual-laminate: transport tanks, pressure vessels, scrubbers, bioreactors, absorbers, chimneys, tanks suitable for demanding media, and much more. These products are industrially used for storing solids and liquids, chemical processes, or gas purification. Our products can be equipped with additional elements during production such as thermal insulation, cooling and heating systems, early leak detection systems, steel elements, grounding installation, support elements, connections, ladders, railings, gratings and anti-slip layers, level indicators, and various types of internal fittings: demisters, filters, agitators, drip trays, aeration systems, vortex breakers, spray nozzles, immersion pipes, nozzles, and many more.
Piping Systems and Pipelines: Excelling in demanding processes, our systems can be adapted for conveying aggressive substances, high-temperature media, or highly abrasive materials. They provide ideal solutions in highly corrosive conditions. Available in a wide range of materials and sizes, both in GRP and dual-laminate technologies. Standard components are manufactured according to DIN 16965 and 16966 standards for glass-reinforced plastics pipes and fittings, and upon request, we produce pipes and fittings that comply with other standards. We offer a full range of services for delivering piping systems: pipeline design with structural response assessment and system stress analysis based on international norms and standards, component production, prefabrication of fittings (spooling, skid piping), and installation of piping systems with necessary steel supporting structures.
Fluoropolymer Linings: Offering excellent chemical resistance and high-temperature resistance, fluoropolymer linings are used in tanks, equipment, and fittings in very difficult or demanding process conditions as a layer in direct contact with the medium. Available in three variants: sheet lining, fix point lining or loose inserts (loose lining).
Stacks (chimneys): We provide composite systems for exhaust gas and post-process gas disposal.
Custom Equipment: In addition to our standard product offerings, we specialize in manufacturing complex structures tailored to our customers' unique specifications. This includes cathode and anode headers for electrolysis, special fire-safe ducting solutions (microchip factories ventilation), systems for exhaust and post-process gas disposal, non standard shapes and sizes equipment, internal equipment for process vessels, all crafted according to custom designs. Whether it's designing intricate components for specialized applications or engineering solutions for challenging environments, our team is dedicated to delivering high-quality products that meet the exacting requirements of our clients. With our expertise and commitment to innovation, we ensure that each project is executed with precision and excellence, resulting in reliable and efficient solutions for our customers.
OFFERED SERVICES
Engineering: Designing of vessels, pipelines, and equipment in accordance with European and global standards • Stress analysis for pipeline systems • Static calculations • Testing new methods and materials
Laboratory Testing: Analysis of laminate samples • Testing of finished composite products • Full documentation • Collaboration with other laboratories and certifying bodies
Plasticon Poland's in-house laboratory is recognized by the Technical Inspection Authority for laminate testing.
Installations and on-site services: Installation • Repairs • Inspections • Shutdowns • Project Engineering & Management • On-site supervision • Welding of plastics and laminating work on-site by certified personnel • Collaboration with subcontractors
PROVEN TRACK RECORD OF TRUST ACROSS MULTIPLE INDUSTRY SECTORS
Our products are primarily targeted towards the chemical, energy and metallurgical industries. We also supply emerging sectors of the modern industry: semiconductor sector, green energy sectors, green hydrogen production, battery recycling, biogas production, geothermal energy, rare earth metals processing, ultrapure water systems. Our products are present in the most advanced processes based on net zero emissions principles.
With our extensive experience and validated reputation, we have established successful collaborations with engineering firms, as well as investment and procurement departments across various industry sectors.
Chemical
Batteries
Biogas
Agriculture
Geothermy
Hydrogen production and storage
Metals and mining
Offshore
Petrochemical
Power generation
Renewable energy
Sewage disposal
Water and wastewater treatment
Semiconductor
DIVERSE UTILITY OF GRP ACROSS NUMEROUS APPLICATIONS
Our products find their applications in a wide range of solutions for storage, process technology, and gas purification. All offered components can seamlessly integrate into existing installations, such as steel ones.
Examples of our product applications include:
- Chemical processing (for acids, bases, salts)
- Aggressive substances storage and handling
- Oil and gas storage
- High-purity water and chemicals handling
- Water treatment
- Air pollution control
- Industrial ventilation
- Desalination processes
- Industrial and municipal wastewater treatment
- Odor treatment
- Potable water supply
- Flue gas desulfurization
- Process water cooling
- Storage and transportation
- Phosgene elimination
- Desulfurization processes
- Hydrolysis
- Flue gas purification and disposal
- Cooling of process equipment
- Protection against corrosive substances
- Ultra-pure chemical storage
- Ultra-pure water storage
- Chlor-alkali processes
- Carbon dioxide capture and storage
- Electrolysis
- CMetal purification
BENEFITS OF GRP
The advantages of GRP laminate include complete corrosion resistance, significantly lighter weight compared to steel, and exceptional strength in very challenging process conditions, such as high temperatures or aggressive media. Quick installation of GRP components reduces on-site disruption and labor costs.
Selecting the appropriate materials (resin and thermoplastic material) and lamination technology allows for achieving desired product properties, such as increased thermal and acidic resistance, electrical conductivity, or fire resistance. Glass fiber-reinforced plastic is successfully utilized in many industries worldwide since 60’s, and its production is subject to strict manufacturing standards.
Contact
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